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Boosted Performance single turbo build

Originally Posted by biggersNISMO Great to see you on here Sasha. I mentioned your great work on this forum 2 years ago. http://www.the370z.com/720536-post35.html People just laughed.... Now they know you're

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Old 04-08-2012, 10:34 PM   #1 (permalink)
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Originally Posted by biggersNISMO View Post
Great to see you on here Sasha. I mentioned your great work on this forum 2 years ago. STILLEN SUPERCHARGER - some questions, please help! People just laughed.... Now they know you're a miracle worker.
Thanks, and yes, there are always skeptics, but that is mostly due to lack of knowledge/understanding of a complete system like this.

So far my customers are making more power with the mid mount on pump gas than any of the big guys (Powerlab, Turbonetics, APS, STS..ect) ever did. This is mainly due to the true T4 turbine housings, and billet cumpressor wheels. The turbo is closer to the headers than the top mount kits, but people don't see it...not to mention a much shorter down pipe.
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Old 04-09-2012, 01:03 AM   #2 (permalink)
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I don't get this t4 turbine housing stuff :s
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Old 04-09-2012, 07:54 AM   #3 (permalink)
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I don't get this t4 turbine housing stuff :s
I'll try to elaborate to the extent of knowledge.... (puts flame suit on)

T3, T4, T6... refers to the compressor size. Bigger the number, bigger it is but there are different dimensions entirely. Usually to reduce the lag, T3/T4 hybrid uses T3 hotside and T4 compressor so there can be expansion of some power due to T4 compressor and T3 hotside reduces lag to certain extent. It ultimately becomes limitation of the turbo in some cases...at same turbo rpm, the amount of gas T3 hotside will push will be smaller than that of true T4 thereby becoming the limitation. A/R ratio also works to determine the spool speed. Bigger the A/R later the turbo spools but if compressor size is different, same A/R does not mean same spool speed. So the compressor size and AR numbers work in conjunction to determine the spool speed per se.

It's still all arbitrary nomenclature of the size..... no exact dimension is set up.. what really matters is CFM...
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Old 04-09-2012, 09:19 AM   #4 (permalink)
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Originally Posted by sinceday1 View Post
I'll try to elaborate to the extent of knowledge.... (puts flame suit on)

T3, T4, T6... refers to the compressor size. Bigger the number, bigger it is but there are different dimensions entirely. Usually to reduce the lag, T3/T4 hybrid uses T3 hotside and T4 compressor so there can be expansion of some power due to T4 compressor and T3 hotside reduces lag to certain extent. It ultimately becomes limitation of the turbo in some cases...at same turbo rpm, the amount of gas T3 hotside will push will be smaller than that of true T4 thereby becoming the limitation. A/R ratio also works to determine the spool speed. Bigger the A/R later the turbo spools but if compressor size is different, same A/R does not mean same spool speed. So the compressor size and AR numbers work in conjunction to determine the spool speed per se.

It's still all arbitrary nomenclature of the size..... no exact dimension is set up.. what really matters is CFM...
No...

It is much easier to link:

http://www.turbobygarrett.com/turbob...Tech%20101.pdf

http://www.turbobygarrett.com/turbob...Tech%20102.pdf

http://www.turbobygarrett.com/turbob...Tech%20103.pdf

To be more specific to the question:

Quote:
Turbine A/R - Turbine performance is greatly affected by changing the A/R of the housing, as it is used to
adjust the flow capacity of the turbine. Using a smaller A/R will increase the exhaust gas velocity into the turbine
wheel. This provides increased turbine power at lower engine speeds, resulting in a quicker boost rise. However,
a small A/R also causes the flow to enter the wheel more tangentially, which reduces the ultimate flow capacity of
the turbine wheel. This will tend to increase exhaust backpressure and hence reduce the engine's ability to
"breathe" effectively at high RPM, adversely affecting peak engine power.
Conversely, using a larger A/R will lower exhaust gas velocity, and delay boost rise. The flow in a larger A/R
housing enters the wheel in a more radial fashion, increasing the wheel's effective flow capacity, resulting in
lower backpressure and better power at higher engine speeds.
When deciding between A/R options, be realistic with the intended vehicle use and use the A/R to bias the
performance toward the desired powerband characteristic.
Here's a simplistic look at comparing turbine housing geometry with different applications. By comparing different
turbine housing A/R, it is often possible to determine the intended use of the system.
Imagine two 3.5L engines both using GT30R turbochargers. The only difference between the two engines is a
different turbine housing A/R; otherwise the two engines are identical:
1. Engine #1 has turbine housing with an A/R of 0.63
2. Engine #2 has a turbine housing with an A/R of 1.06.
What can we infer about the intended use and the turbocharger matching for each engine?
Engine#1: This engine is using a smaller A/R turbine housing (0.63) thus biased more towards low-end torque
and optimal boost response. Many would describe this as being more "fun" to drive on the street, as normal daily
driving habits tend to favor transient response. However, at higher engine speeds, this smaller A/R housing will
result in high backpressure, which can result in a loss of top end power. This type of engine performance is
desirable for street applications where the low speed boost response and transient conditions are more important
than top end power.
Engine #2: This engine is using a larger A/R turbine housing (1.06) and is biased towards peak horsepower,
while sacrificing transient response and torque at very low engine speeds. The larger A/R turbine housing will
continue to minimize backpressure at high rpm, to the benefit of engine peak power. On the other hand, this will
also raise the engine speed at which the turbo can provide boost, increasing time to boost. The performance of
Engine #2 is more desirable for racing applications than Engine #1 where the engine will be operating at high
engine speeds most of the time.
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Old 04-09-2012, 11:59 AM   #5 (permalink)
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I should've exercised the art of linking lol

Look forward to seeing your completed project.
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Old 04-09-2012, 12:09 PM   #6 (permalink)
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Old 04-09-2012, 05:01 PM   #7 (permalink)
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Day 5 update:

The BOV's and MAF sensor housing are now welded in place:






The turbo also arrived today, and now I am going to start working on the exhaust side of things. I made a quick little bracket to support the turbo in place while the fabrication of the exhaust piping is taking place.



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Old 02-11-2013, 05:30 PM   #8 (permalink)
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Originally Posted by Boosted Performance View Post
Day 5 update:

The BOV's and MAF sensor housing are now welded in place:






The turbo also arrived today, and now I am going to start working on the exhaust side of things. I made a quick little bracket to support the turbo in place while the fabrication of the exhaust piping is taking place.



Does it just unconnect and then slide forward to diconnect from the outlet and then slide back beside the compressor and drop out? How DO you clean it? Because I would want to clean it at least once every 3 months. And for those guys in dustier places (phoenix) id say even more than that.
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Old 04-09-2012, 05:28 PM   #9 (permalink)
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I take it this design will work the same with auto and manual transmissions? Such as clearances?
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Old 04-09-2012, 05:39 PM   #10 (permalink)
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I take it this design will work the same with auto and manual transmissions? Such as clearances?
I have asked this question already, and the answer is no. It will not fit with auto
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Old 04-09-2012, 05:36 PM   #11 (permalink)
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Sweeeet

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Old 04-09-2012, 05:42 PM   #12 (permalink)
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wow looks like when you're done with this it's going to be a great product... Ease of install, quality work, and some good power Looking good man!
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Old 04-09-2012, 06:01 PM   #13 (permalink)
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wow looks like when you're done with this it's going to be a great product... Ease of install, quality work, and some good power Looking good man!
Those are some of the driving forces behind this project. If one wanted to go back to stock, it would take a day to remove the kit, put the stock intakes back in, install the cats and call it a day. You would never be able to tell the car had a turbo kit on.

I think ost would agree that if you can install a set of test pipes on this car, you can also install this kit.
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Old 04-09-2012, 07:13 PM   #14 (permalink)
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Originally Posted by Boosted Performance View Post
Those are some of the driving forces behind this project. If one wanted to go back to stock, it would take a day to remove the kit, put the stock intakes back in, install the cats and call it a day. You would never be able to tell the car had a turbo kit on.
I think the best thing about this set up.
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Old 04-09-2012, 07:44 PM   #15 (permalink)
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Originally Posted by Boosted Performance View Post
Those are some of the driving forces behind this project. If one wanted to go back to stock, it would take a day to remove the kit, put the stock intakes back in, install the cats and call it a day. You would never be able to tell the car had a turbo kit on.

I think ost would agree that if you can install a set of test pipes on this car, you can also install this kit.
I really like the sounds of this.
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