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Originally Posted by edub370 The steel sleeve is for just that reason companies that don't put that much thought into this issue will have an issue with the metals fusing
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WFLYIDNNE
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I did it because I noticed a distinct improvement of engine response, and smoother revs. Power gain was minimal, but a bonus. Plus in terms of other mod/hp (intake/exhaust) it was fairly cheap. And my experience has been the same with anything down to a recently searched thought on 7AT fluid changes, it all comes down to who does it. If installed properly, potential for failure is minimal. If installed improperly, potential for failure is exponential. Just my
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I don't know why edub cares so much what the rest of us do with our cars Turbocharging and supercharging will destroy the engine MUCH quicker than a pulley, probably much quicker than the metals fusing to each other Guys, this thread has gone too far We're still not getting anywhere Lets cut our losses |
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WFLYIDNNE
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But these video's just show the bolts are hard as hell to get off, they don't explain anything as to what happened, or as to the nature of the installation. These alone should not be used as ammunition against getting a pulley installed because they don't answer any questions.
For the sake of those video's, I know better what brands of pneumatic impact wrench not to buy vs anything against pulleys.
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i know its hard to undo certain bolts on an engine but to do all that is a bit much imo |
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WFLYIDNNE
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Perhaps the installer just seriously over-torqued the pulley nut... A better camera angle would be showing the gap between the pulley and the block to where you can see the fuse point. Those video's clearly show something wrong, but like it was previously said, just using the pulley is a scapegoat is a premature diagnosis...
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no need to attack me, i personally wouldnt install an underdrive pulley on my car but i wouldnt talk down someone who did to each their own is how the saying goes |
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I can explain why they get stuck together, they are not fusing. It is a galvanic cell which produces a layer of aluminum oxide on the inner diameter of the pulley.
The aluminum will corrode preferentially to the carbon steel shaft. The problem comes in the volume change when aluminum goes from Al to Al203 (aluminum oxide) the volume increase is about 2 fold. So if the parts are in intimate contact when they were installed, the oxide layer when formed takes up additional volume and squeezes the inner shaft as it tries to expand with virtually no gap (except the machining tolerance) which is taken up quickly.
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WFLYIDNNE
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I just hope no one takes those videos as clear "evidence" against pulleys because they show nothing.
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I'm still enjoying this conversation, and I'll throw this out there. I had to use a breaker bar with a 3 foot extension to get my stock pulley off. Sometimes it's just a pain in the ***
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