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Surfdog's 09 journal

Originally Posted by SurfDog Well believe it or not after relashing the heads there was still some engine noise (less noise but still..) coming out of my motor so I

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Old 03-23-2018, 10:29 PM   #1 (permalink)
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Originally Posted by SurfDog View Post
Well believe it or not after relashing the heads there was still some engine noise (less noise but still..) coming out of my motor so I tore it down again and found another problem. Can you friggin’ believe it!!?!

Z1s Short block is eating itself.

According to two motor builders who have looked at it, either the wrist pins are too tight or the pistons are a bit undersized (or a bit of both I suspect).

Anyhow after about 200 miles of easy break in (with break in oil) check out these totally trashed cylinders... the groves are deep enough to feel with your eyes closed. Definitely not normal at all. This motor wouldn’t last an hour at full power I suspect. The pistons are rocking with the wrist pins not “floating” in the cylinders on the oil as they should. Also notice the high carbon buildup from excessive oil blow by. That should not be there after only 200 miles of break in style driving.



Sooo... I’ve pulled the motor (again... 3rd time) and sent Z1 their block back.

They are deciding what to do about it. (They did send a shipping label so that a start)

In the mean time as the motor is again totally apart, I sent the heads to MA Motorsports. Daelen there looked em over. He says the lash and overall head condition looks good now. (After relashing them into spec here in Denver). I figured a second very experienced set of eyes could not hurt before I bolt this f-er back together... hopefully for the last time.

Ug. This has sucked.
Had rebuilt a 400 ci Pontiac motor years ago. The cylinder walls looked like this after 500 mile break-in. Motor was making some weird noise. On tear down. Found that the ring ends was butting. And the ring coating was flaking off. Ring gap was set about .003" too tight.
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Old 03-21-2018, 01:03 PM   #2 (permalink)
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that sucks! Hope it all works out for you
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Old 03-21-2018, 02:08 PM   #3 (permalink)
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that sucks! Hope it all works out for you
Agreed, WTO...Over!

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Old 03-21-2018, 02:44 PM   #4 (permalink)
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Damn man, that blows

Hope third time is a charm for ya!
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Old 03-21-2018, 03:32 PM   #5 (permalink)
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You're having the worst luck with this rebuild.
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Old 03-21-2018, 09:13 PM   #6 (permalink)
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Holy crap! Glad it’s looking like Z1 is going to make it right, hopefully that process has a positive outcome. If not, please post about it. I quit using Z1 a couple years ago. Hopefully their customer service has improved.
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Old 03-21-2018, 10:35 PM   #7 (permalink)
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I hope so too. I’ve been a great customer for Z1 I hope they do what they can to make it right. Pitching in on my tear down costs and sending a rebuild gasket kit would be appreciated (I’m on my 3d teardown for this rebuild!!)
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Old 03-22-2018, 09:21 PM   #8 (permalink)
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In other news. Lots of progress over here:
Surfdog57's Gen 3 (#12) build journal.
https://r.tapatalk.com/shareLink?sha...1&share_type=t
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Old 03-22-2018, 11:18 PM   #9 (permalink)
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Originally Posted by SurfDog View Post
In other news. Lots of progress over here:
Surfdog57's Gen 3 (#12) build journal.
https://r.tapatalk.com/shareLink?sha...1&share_type=t
She is looking pretty dang nice!
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Old 03-23-2018, 12:08 AM   #10 (permalink)
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Beautiful Z you have there very nice.
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Old 03-23-2018, 10:05 PM   #11 (permalink)
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Default Surfdog's 09 journal

Z1 says all that cylinder wear is normal. They like how it’s built and are sending it back to me. They say they recommend I drop it back in and run it.

So in it goes. If it blows up I guess I’ll just drop in a Stock block. I’m out of ideas how to get this motor right. It’s been 9 months trying to rebuild and I guess I’m the to the point where I just have no idea how to get it right. I’m going to run it like it’s not FUBAR and hope for the best. I could have dropped in two Factory crate motors on what I’ve spent trying to get this build one running.

Bummer. Or maybe it’s fine. It still sounds like a bag of nickels when it runs though.

https://youtu.be/-s-qzpUA9aM
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Last edited by SurfDog; 03-23-2018 at 10:16 PM.
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Old 03-23-2018, 10:21 PM   #12 (permalink)
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Originally Posted by SurfDog View Post
Z1 says all that cylinder wear is normal. They like how it’s built and are sending it back to me. They say they recommend I drop it back in and run it.

So in it goes. If it blows up I guess I’ll just drop in a Stock block. I’m out of ideas how to get this motor right. It’s been 9 months trying to rebuild and I guess I’m the to the point where I just have no idea how to get it right. I’m going to run it like it’s not FUBAR and hope for the best. I could have dropped in two Factory crate motors on what I’ve spent trying to get this build one running.

Bummer. Or maybe it’s fine. It still sounds like a bag of nickels when it runs though.

https://youtu.be/-s-qzpUA9aM
Thinking it could be the cam profile on the exhaust. The shape of the ramps may not be noise friendly.
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Old 03-23-2018, 10:22 PM   #13 (permalink)
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Thinking it could be the cam profile on the exhaust. The shape of the ramps may not be noise friendly.


John wolf said it’s not normal to sound like that but like I say I’m going to run it and see what happens.


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Old 03-26-2018, 12:41 PM   #14 (permalink)
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What does it sound like from in the cabin? Here’s a video of mine:

https://youtu.be/iNtDhwGo2mE
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Old 03-27-2018, 02:36 AM   #15 (permalink)
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I’m planning to build it up piece by piece on the test stand. I’ll spin it until we chase down the source.
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