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The New "What did you do with your Z today" (with off topic replies) XXXII

Originally Posted by Rusty That burr will not let it reverse directions. Going backward will make the burr bigger. Ah. Gotcha. Point of no return then. BFH and a 10-12"

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Old 04-14-2019, 03:23 PM   #6466 (permalink)
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That burr will not let it reverse directions. Going backward will make the burr bigger.
Ah. Gotcha. Point of no return then. BFH and a 10-12" bolt or cut some all thread to length.
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Old 04-14-2019, 03:47 PM   #6467 (permalink)
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I know all about burrs. I have ruined a few things over the years. Like a $80,000 coupling for a shaft. Coupling was a interference fit. Meaning the bore of the coupling was smaller then the diameter of the shaft it was going on. Shaft diameter 12.000". Bore diameter 11.980", 0.020" smaller. Have to heat the coupling up to expand the bore diameter. Heat it 600F to grow the bore to 12.010". Start to slide the coupling over the shaft. Coupling started to cool off. Picked up a burr about 90% of the way on. Stop the coupling dead in it's tracks. Hurried up and threw more heat to the coupling with 3 rose bud torches. Stuck! End up machining off the coupling and ordering a new coupling. What saved my bacon on that job. I had the foreman right there with me, giving me a hand.

What makes the diff bushing install hard is that it just like the above, but without the heat. And the sub-frame hole is not perfectly round either. It's somewhat egg shaped from the welding on the sub-frame.
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Old 04-14-2019, 05:28 PM   #6468 (permalink)
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He installed the diff bushing from the rear, instead of the front of the sub-frame. So he doesn't have to much room the swing.
I’ve stuck 2 in from the rear
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Old 04-14-2019, 05:30 PM   #6469 (permalink)
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I’ve stuck 2 in from the rear
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Old 04-14-2019, 05:31 PM   #6470 (permalink)
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Now its not backing out either..lol
Keep going; while pulling in with the bolt, occasionally smack the bushing side with a 5# hammer
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Old 04-14-2019, 05:43 PM   #6471 (permalink)
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I’ve stuck 2 in from the rear
Backdoor man. A Rump Raider. Butt Pirate.
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Old 04-14-2019, 05:49 PM   #6472 (permalink)
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Keep going; while pulling in with the bolt, occasionally smack the bushing side with a 5# hammer
I'm gonna keep chugging at forcing that B in. just picked up an entry level BFH, 32oz. If that doesnt work, I'll rent a 3# sliding hammer from autozone, if that shaft is 1/2", otherwise I'll have to find thor's hammer
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Old 04-14-2019, 06:09 PM   #6473 (permalink)
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Old 04-14-2019, 06:10 PM   #6474 (permalink)
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I'm gonna keep chugging at forcing that B in. just picked up an entry level BFH, 32oz. If that doesnt work, I'll rent a 3# sliding hammer from autozone, if that shaft is 1/2", otherwise I'll have to find thor's hammer
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Old 04-14-2019, 06:11 PM   #6475 (permalink)
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Hey EW, Bunk said 1/2 inch shaft.
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Old 04-14-2019, 06:21 PM   #6476 (permalink)
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I'm gonna keep chugging at forcing that B in. just picked up an entry level BFH, 32oz. If that doesnt work, I'll rent a 3# sliding hammer from autozone, if that shaft is 1/2", otherwise I'll have to find thor's hammer
Thought that hole was a tad larger? 9/16” or maybe 5/8”
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Old 04-14-2019, 06:29 PM   #6477 (permalink)
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Measure that hole Bunk
You could potentially get a larger threaded rod & nut to work with
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Old 04-14-2019, 06:29 PM   #6478 (permalink)
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Hey EW, Bunk said 1/2 inch shaft.
Need at least 6" of girth.
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Old 04-14-2019, 06:29 PM   #6479 (permalink)
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Originally Posted by jchammond View Post
Measure that hole Bunk
You could potentially get a larger threaded rod & nut to work with
13mm is the biggest you can go.
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Old 04-14-2019, 06:33 PM   #6480 (permalink)
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Need at least 6" of girth.

EW always argues anything over 5 1/2 is just too much.
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