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Well.... JL's Z is done. finished up around 2. All total about 9 hrs. Installing the Z1 poly bushing is a bit different than the SPL solid bushing. After we

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Old 09-22-2018, 04:38 PM   #1 (permalink)
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Well.... JL's Z is done. finished up around 2. All total about 9 hrs. Installing the Z1 poly bushing is a bit different than the SPL solid bushing. After we got done. I took JL to Ohio Pyle State Park in the mountains. Nice little drive on some nice back roads. Figure to let him get some driving done on twisty roads before hitting the turnpike going back home.
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Old 09-22-2018, 04:44 PM   #2 (permalink)
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Pic's from the weekend.

1st pic. Jl thinking. What did I get myself into.

The rest. The diff all buttoned up and ready to be reinstalled.
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Old 09-22-2018, 04:54 PM   #3 (permalink)
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Josh brought the Z1 bushing remover tool with him. The one that's being passed around by the members. What a POS!. Started to use it and quit! Too much effort and time to use it. I used a 2" hole on my cordless drill and cut out the center section. Then I cut 3 relief cuts in the outer part of the bushing shell with a sawzall. Then used my air chisel with a muffler cutter to remove the outer shell. All totaled. Less then 25 minutes.
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Old 09-22-2018, 05:02 PM   #4 (permalink)
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Z1 instructions are a joke for installing the poly diff bushing. They want you to use a rubber mallet to tap the bushing in place. It would take you forever to do this way. I pulled it into place with my installing tool. Some allthread, 3 nuts, 4 washers, piece of flat plate, and a socket.
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Old 09-22-2018, 04:54 PM   #5 (permalink)
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I KEEP COMING ACROSS USED PARTS THAT I WANT, JUST TO HAVE THEM SOLD BEFORE I CAN GET THEM.

IM THINKING AT THIS POINT ITS A SIGN THAT I MAY JUST HAVE TO BUY NEW.............

















MAYBE........................
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Old 09-22-2018, 05:24 PM   #6 (permalink)
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I gladly paid to have the diff bushings replaced. The shop told me after they were done that they were charging double for the second set somebody brings thru the door. At least they were honest and only charged me what they quoted.
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Old 09-22-2018, 05:33 PM   #7 (permalink)
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Quote:
Originally Posted by jwick View Post
I gladly paid to have the diff bushings replaced. The shop told me after they were done that they were charging double for the second set somebody brings thru the door. At least they were honest and only charged me what they quoted.
I've change 3 of them so far. And they seem to get easier each time. There is nothing really hard that takes brain power. Just time consuming.
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Old 09-22-2018, 05:34 PM   #8 (permalink)
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Next! RepZ
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Old 09-22-2018, 05:35 PM   #9 (permalink)
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Quote:
Originally Posted by Rusty View Post
I've change 3 of them so far. And they seem to get easier each time. There is nothing really hard that takes brain power. Just time consuming.

I was one of the first to go it and there were no instructions or anything on how to get the OEM one last out.
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Old 09-22-2018, 05:41 PM   #10 (permalink)
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I was one of the first to go it and there were no instructions or anything on how to get the OEM one last out.
The 1st one. I drilled and used a burr bit to get the center section out. The next I used a hole saw. Which wasn't long enough to go all the way through. Still had to use a burr bit to get it out. This last one. I got a longer 2" hole saw. And cut all the way through.
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Old 09-22-2018, 06:16 PM   #11 (permalink)
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Think I made EW proud! Just gave birth to a softball. Had tears in my eyes from the pain and the smell. Scared to light a match in fear of blowing up the house!
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Old 09-24-2018, 05:55 AM   #12 (permalink)
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Quote:
Originally Posted by Rusty View Post
The 1st one. I drilled and used a burr bit to get the center section out. The next I used a hole saw. Which wasn't long enough to go all the way through. Still had to use a burr bit to get it out. This last one. I got a longer 2" hole saw. And cut all the way through.
I’ve done 2 so far & didn’t cut either one,,,just pulled them out with “Large Hardware” ... I’d like to say the 2nd one was easier- but my DA left an important piece at home while packing. I don’t rule out making a cut in the future/ as either Nissan puts some kinda glue on outer shell or they slide the bushing in while paint is wet on cross member.
I’m gonna put together a setup that won’t fail,,,even though the cross member isn’t truly flat/ I’ll compensate for that.
Someone mentioned about “freezing” the new solid bushing before installation & probably would have helped for sure.
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Old 09-22-2018, 05:34 PM   #13 (permalink)
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Let the fun begin.
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Old 09-22-2018, 07:23 PM   #14 (permalink)
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Let the fun begin.
Do you have to drill holes?
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Old 09-22-2018, 09:02 PM   #15 (permalink)
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Home safely from Rusty's Z Farm! Thanks again Rusty & Chris! Hard for me to imagine a more hospitable, thoughtful couple. I'm really glad I didn't try that project by myself.

Couple notes which I'll publish in my build thread at some point - first, the Z1 instructions are overtly bad and whoever writes them should consider doing something else. Second, as far as the z1 bushing removal tool, save the money for something else. We might've been able to use this tool successfully if we'd had a lift, but on jack stands it's nearly useless. Go with a drill, hole saw, and sawsall. Third, Rusty built a very decent tool to push both the replacement bushing and collar into place, using 2 metal plates, all thread, and some nuts. This worked like a charm. The z1 instructions suggested hammering the bushing into place with a rubber mallet. If you go that route, just be prepared for a world of suffering!

Finally, product reviews - the z1 diff cover looks good, I'm pleased with how it went on. The lube change definitely took some roughness out of my shifting. The bushings themselves definitely tighten up the rear of the car. I'll report back on how well the poly bushings hold up.

Thanks again Russ! Any time you need a hand, just let me know and I'll at least pass you the appropriate wrenches 😉
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