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Well.... JL's Z is done. finished up around 2. All total about 9 hrs. Installing the Z1 poly bushing is a bit different than the SPL solid bushing. After we
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Well.... JL's Z is done. finished up around 2. All total about 9 hrs. Installing the Z1 poly bushing is a bit different than the SPL solid bushing. After we got done. I took JL to Ohio Pyle State Park in the mountains. Nice little drive on some nice back roads.
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Pic's from the weekend.
![]() 1st pic. Jl thinking. What did I get myself into. ![]() The rest. The diff all buttoned up and ready to be reinstalled.
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Josh brought the Z1 bushing remover tool with him. The one that's being passed around by the members. What a POS!.
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Z1 instructions are a joke for installing the poly diff bushing. They want you to use a rubber mallet to tap the bushing in place.
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I KEEP COMING ACROSS USED PARTS THAT I WANT, JUST TO HAVE THEM SOLD BEFORE I CAN GET THEM.
IM THINKING AT THIS POINT ITS A SIGN THAT I MAY JUST HAVE TO BUY NEW............. ![]() MAYBE........................ ![]() |
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I gladly paid to have the diff bushings replaced. The shop told me after they were done that they were charging double for the second set somebody brings thru the door. At least they were honest and only charged me what they quoted.
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I've change 3 of them so far. And they seem to get easier each time. There is nothing really hard that takes brain power. Just time consuming.
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Next! RepZ
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I was one of the first to go it and there were no instructions or anything on how to get the OEM one last out. |
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Think I made EW proud! Just gave birth to a softball. Had tears in my eyes from the pain and the smell. Scared to light a match in fear of blowing up the house!
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I’m gonna put together a setup that won’t fail,,,even though the cross member isn’t truly flat/ I’ll compensate for that. Someone mentioned about “freezing” the new solid bushing before installation & probably would have helped for sure. ![]()
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Home safely from Rusty's Z Farm! Thanks again Rusty & Chris! Hard for me to imagine a more hospitable, thoughtful couple. I'm really glad I didn't try that project by myself.
Couple notes which I'll publish in my build thread at some point - first, the Z1 instructions are overtly bad and whoever writes them should consider doing something else. Second, as far as the z1 bushing removal tool, save the money for something else. We might've been able to use this tool successfully if we'd had a lift, but on jack stands it's nearly useless. Go with a drill, hole saw, and sawsall. Third, Rusty built a very decent tool to push both the replacement bushing and collar into place, using 2 metal plates, all thread, and some nuts. This worked like a charm. The z1 instructions suggested hammering the bushing into place with a rubber mallet. If you go that route, just be prepared for a world of suffering! Finally, product reviews - the z1 diff cover looks good, I'm pleased with how it went on. The lube change definitely took some roughness out of my shifting. The bushings themselves definitely tighten up the rear of the car. I'll report back on how well the poly bushings hold up. Thanks again Russ! Any time you need a hand, just let me know and I'll at least pass you the appropriate wrenches 😉
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