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The New “What did you do with your Z today” (with off topic replies) XXXVII

Originally Posted by madwi yep, I machined that and all kinds of specialty alloys for the chairforce. The inconel was soft and super abrasive. It would gum up terribly on

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Old 08-06-2020, 06:17 AM   #1 (permalink)
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yep, I machined that and all kinds of specialty alloys for the chairforce. The inconel was soft and super abrasive. It would gum up terribly on carbide. We bought a mill that could spin the cutters at 20K rpm and we used ceramic inserts. no coolant. It was like watching a volcano go off inside the machine. Molten inconel flung everywhere. It took cycle times down from 18 hours with solid carbide endmills to 3 hours each part. We had to replace the safety plexiglass after every batch as it there would be "chips" melting all the way through it.
Our furnace retorts are made from Inconel. It's one of the few things that doesn't distort terribly after just a few runs (at over 2000°F for 16 hours, most items get a little soft or crispy). The price on those bad boys is crazy, for that reason.
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Old 08-06-2020, 06:19 AM   #2 (permalink)
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Have a great day people (and zoren!) Remember not to put your genitals into anything that cuts, grinds, or tears. Follow me on IG for more useful tips
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Old 08-06-2020, 06:31 AM   #3 (permalink)
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Good Thursday Morning All. Another HOT one today with a high of 103* and NO rain in sight 0%. Just a few things on the list for the day. Have a good one guys, time to get rocking. Stay Safe, Stay Positive and Keep Washing Those Hands.
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Old 08-06-2020, 06:35 AM   #4 (permalink)
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Good Thursday Morning All. Another HOT one today with a high of 103* and NO rain in sight 0%. Just a few things on the list for the day. Have a good one guys, time to get rocking. Stay Safe, Stay Positive and Keep Washing Those Hands.

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Old 08-06-2020, 06:43 AM   #5 (permalink)
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Our furnace retorts are made from Inconel. It's one of the few things that doesn't distort terribly after just a few runs (at over 2000°F for 16 hours, most items get a little soft or crispy). The price on those bad boys is crazy, for that reason.
Some of the alloys we used were proprietary blends for companies or gov't. Back in '96 we had made prototype parts for the stealth helicopter used in the Bin Laden raid. Ran the job and there was just a nub left of the barstock. I tossed in the garbage can. Airforce guys showed up and wanted it back. Told em have at it and pointed at the dumpster.
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