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Blowing my TT'ed motor and swapping a new one back in

So, I blew my twin turbo'ed motor at a track event.... 7500rpms and a cylinder disintegrated. the rod essentially slapped 2 massive windows on each side until the engine wound

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Old 08-09-2020, 10:32 PM   #1 (permalink)
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Default Blowing my TT'ed motor and swapping a new one back in

So, I blew my twin turbo'ed motor at a track event.... 7500rpms and a cylinder disintegrated. the rod essentially slapped 2 massive windows on each side until the engine wound down. The shrapnel i found in the pan and all over the car was surreal.

I made some videos about my journey to swap motors and re-install the turbo kit ( along with some other mods ) in my garage. I still have a couple of installments, but im almost done. Ill add them in as I go.

http://www.youtube.com/watch?v=fw0j7u0N26M
http://www.youtube.com/watch?v=UlHW2K56LU4
http://www.youtube.com/watch?v=FdprM6MFzqU
http://www.youtube.com/watch?v=wrBd_ILB4VQ
http://www.youtube.com/watch?v=bOObxHZaDDI
http://www.youtube.com/watch?v=NSNXGkhC-4s
http://www.youtube.com/watch?v=P63NzuCkCps
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Last edited by Girald; 08-22-2020 at 11:09 AM.
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Old 08-15-2020, 11:10 AM   #2 (permalink)
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Too bad man but happy you got it fixed.

What boost pressure level and fuel you ran?

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Old 08-16-2020, 11:04 PM   #3 (permalink)
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I set the fuel pressure per tuner's request... Fuel pressure is a moving target since the fuel pressure regulator adjusts pressure via the vacuum pressure. Maintaining a strong fuel system to accommodate the need is always key.. Im running a Walbro450 with a fuel return and a pump speed controller. and sand alone wiring and relays to allow for adequate power. At the time of the incident, the tank was about 85% full, so a starvation condition is out of the realm of speculation

The system has been monitored, logged and video'ed from the gauge in the engine bay, and a ll is solid... so the fuel pressure is not a factor.

When I pulled the motor out, all of my vacuum lines were intact. In reality, you dont stare at all of your gauges when bulleting down a track. You can have warning lights go off, but you arent going to analyze anything until after you stop the car, since the goal is to get down the track safely. I wasnt logging at the time of the incident, so who knows....

As for boost, i hadnt modified the boost from the tune map.It was a fairly agressive tune and I was at redline when she went boom... I chalk it up to : something had to give, and 1 piston simply had enough.....

This car has been open track'ed, drag raced, top ended, run through mountain and canyon passes, autox etc. This car is no pleasure tub. It works for its space in the garage. Its not a daily driver, though i do drive it to work sometimes.

20/20, i prob could have dialed the boost back since I has that option, but I sent it like any self respecting Z owner would

Moving forward, im going to have the tuner fine tune this map to accomodate any variables in the engine swap, to get me going, but, basically the same tune.. Im going to dial back the car in the interum though until I can put the $$$ to build the motor. After that, cleared for take off with motor to spare...
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Old 08-16-2020, 11:16 PM   #4 (permalink)
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Just an update:

ive got most of the car done, just need to put the radiator housing back and finish up.. i took a break ( sometimes you need to step back)

But, im back at it tonight... Some time this week, i should be ready to hit the start button.

After that much work, im a bit anxious hoping that i got the inaccessible parts torqued down right and i didn't miss anything... leaks are also a concern as always,

Ill drop some videos once the nose is back on.
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Old 08-17-2020, 05:45 AM   #5 (permalink)
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Good to hear you are progressing. But how much PSI did you run? Im asking because i see a fair lot of boosted engines blowing up lately, including my own. Trying to understand the limits a bit better.

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Old 08-17-2020, 07:53 AM   #6 (permalink)
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Originally Posted by Martijn_b View Post
Good to hear you are progressing. But how much PSI did you run? Im asking because i see a fair lot of boosted engines blowing up lately, including my own. Trying to understand the limits a bit better.

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That is the million dollar question.
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Old 08-18-2020, 08:54 PM   #7 (permalink)
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Quote:
Originally Posted by Martijn_b View Post
Too bad man but happy you got it fixed.

What boost pressure level and fuel you ran?

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I ran mine hard (drag racing) for 3 years at 15-16psi and it never failed.
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Old 08-19-2020, 06:48 PM   #8 (permalink)
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Shes running now... just a cylinder6 misfire atm... going to pull and swap plugs and see what happens... If its injectors ill have to go to a shop that tests and cleans out injectors.

Ill drop a youtube video tonight... most likely, ill have 1 more after this ( since im working on the interior as well..


UPDATE: haha found a wire out of the connector on the fuel rail.. easy fix ( thank goodness ) have to let the car cool down and ill fix it

POST SCRIPT: took her out for a weekend drive, dumped all my oil on to the freeway... at least i had it shut down right after. the oil pressure hit zero;; ( oil cooler hose decided to die... I had extra, so this morning got fixed and took another drive and all is well.. cant wait to get the all clear from seb, and its back to shennanigans


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