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FIXED: Rear axle click clunk noise

Ordered two Kawasaki axle nuts earlier today from the local Woods Fun Center. And I ordered four washers and two cotter pins from the Nissan dealer just now. I guess

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Old 10-06-2014, 02:01 PM   #1 (permalink)
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Ordered two Kawasaki axle nuts earlier today from the local Woods Fun Center. And I ordered four washers and two cotter pins from the Nissan dealer just now. I guess I'll regrease at the same time, so I'll probably just pick up the grease at Woods when I pick up the axle nuts.
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Old 10-06-2014, 04:52 PM   #2 (permalink)
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yep, that's the correct part number. if parts or cash is scarce, you can reuse the old spring washers like i did. i only ordered enough parts to do the job as per the bulletin/service manual. I didnt realise the Kawasaki nut was *shorter* til they arrived, so reusing the old spring washers was a quick on the spot solution to get the car buttoned up and off my mate's driveway.

finding a castellated nut of OEM grade with identical threads was enough of a challenge so i wasnt going to let a bunch of washers ruin my day

good luck guys! just remember to torque the nut to spec, then budge it clockwise with a breaker bar til it reaches the next slot and punch the cotter pin thru it.
the cotter pin MUST be very snug so you might have to experiment with how you fit it (rotate, hold, hammer, etc). i highly recommend getting a few extra pins because they aren't as easy to fit properly due to the hub interfering with any direct strikes.
It MUST be fitted snugly!

Part numbers (including OEM components required for those attempting the official Nissan fix):
nissan cotter pin: 40073-0L700
nissan big nut: 40262-1CA0A
nissan adjusting cap: 40263-1CA0A
nissan spring washers: 40037-1CA0A
M77 grease: get it from Honda
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Old 10-10-2014, 10:29 PM   #3 (permalink)
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Originally Posted by juld0zer View Post
yep, that's the correct part number. if parts or cash is scarce, you can reuse the old spring washers like i did. i only ordered enough parts to do the job as per the bulletin/service manual. I didnt realise the Kawasaki nut was *shorter* til they arrived, so reusing the old spring washers was a quick on the spot solution to get the car buttoned up and off my mate's driveway.

finding a castellated nut of OEM grade with identical threads was enough of a challenge so i wasnt going to let a bunch of washers ruin my day

good luck guys! just remember to torque the nut to spec, then budge it clockwise with a breaker bar til it reaches the next slot and punch the cotter pin thru it.
the cotter pin MUST be very snug so you might have to experiment with how you fit it (rotate, hold, hammer, etc). i highly recommend getting a few extra pins because they aren't as easy to fit properly due to the hub interfering with any direct strikes.
It MUST be fitted snugly!

Part numbers (including OEM components required for those attempting the official Nissan fix):
nissan cotter pin: 40073-0L700
nissan big nut: 40262-1CA0A
nissan adjusting cap: 40263-1CA0A
nissan spring washers: 40037-1CA0A
M77 grease: get it from Honda
wait, im a little confused. if using the kawasaki nuts, do i need to buy the OEM nissan big nuts and adjusting caps?
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Old 10-11-2014, 06:11 AM   #4 (permalink)
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nope, you'll just need new cotter pins and the extra spring washers.

the rest is for folks who want to attempt the official Nissan fix
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