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yeah, sanded birch is the way to go for the baffles. I believe its 12 ply or so, and very sturdy. I've been a carpenter for 30+ years, so the

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Old 10-04-2017, 03:28 AM   #1 (permalink)
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yeah, sanded birch is the way to go for the baffles. I believe its 12 ply or so, and very sturdy. I've been a carpenter for 30+ years, so the woodwork comes quite easy for me. Layout, cut and Fab the birch box in under an hour. Sealed with polyurethane caulk, and screwed pretty heavy with 1 5/8" coarse thread drywall screws. Tonight I will sand the whole thing and make her pretty, and smooth.
Each box volume will be .62 cu ft with sub installed. SI recommends .5 to .7
The first thing I did was level the bottom of the hatch area, by gluing down 2 pieces of 5/8" MDf on each side, and filling in the low areas with some 3/4" firing so I had a nice, flat work area that was easy to attach my boxes to without screwing into the sheet metal.
I used a very high quality Polyurethane construction sealant for that, and I will lay a 1/8" sheet of weatherstrip foam between the boxes, and the floor layer, just to combat vibrations. Probably not necessary, but it certainly cant hurt.
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Old 10-06-2017, 04:53 PM   #2 (permalink)
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Moving forward...
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Old 10-06-2017, 09:58 PM   #3 (permalink)
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All this layout makes me realize I gotta go wake up the old lady!!!
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Old 10-07-2017, 12:37 AM   #4 (permalink)
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Originally Posted by RonRizz View Post
All this layout makes me realize I gotta go wake up the old lady!!!
LOL!!!!
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