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-   -   Upgraded Clutch Slave Cylinder Fails Again! (http://www.the370z.com/engine-drivetrain/107219-upgraded-clutch-slave-cylinder-fails-again.html)

pbs370z 09-07-2015 06:06 PM

Upgraded Clutch Slave Cylinder Fails Again!
 
Update: 9/18/2015 CSC DID NOT FAIL. Was the clutch itself. (Made deletions of wrong statements I made originally)

See my reply post below in this thread: "Clutch Fails Again: NOT a CSC Failure" (Post #30).

Clutch disc was not broken in enough which caused the clutch to fry. My fault - not the clutch or CSC.


Back in July my clutch (CSC) orig. Nissan slave cylinder failed so I upgraded to the new and improved HD CSC (with new MC and stainless steel line upgrade) from Zspeed (ZSpeed Performance Replacment HD Clutch CSC Heavy Duty Slave Cylinder Kit) (along with a new Clutch & Flywheel) which has been touted here on this forum and on the Zspeed website to fix the infamous CSC failure problem in the 370Z.


Any comments on this Zspeed CSC setup are welcome.

Also: To be fair, the CSC has not been removed yet to confirm its bad, but I believe it is since the MC makes good pressure. I'll report back here to confirm my suspicions. (This has been proven wrong - nothing wrong with the new CSC unit)

Rusty 09-07-2015 08:02 PM

Did you wrap insulation around the hydraulic line down by the exhaust pipe?

pbs370z 09-07-2015 08:06 PM

Quote:

Originally Posted by Rusty (Post 3303441)
Did you wrap insulation around the hydraulic line down by the exhaust pipe?

They (Mac Autosports) did. Line is wrapped w/heat shield with the upgraded line. And: Motul (Dot 5.1) fluid.

Spooler 09-07-2015 09:05 PM

What kind of fluid did you use is the big question. Dot 3 brake fluid is not going to cut it. Bleed it again with Motul 600,
It appears you overheated the fluid and caused it to boil.

ban25 09-07-2015 10:34 PM

Quote:

Originally Posted by Spooler (Post 3303496)
What kind of fluid did you use is the big question. Dot 3 brake fluid is not going to cut it. Bleed it again with Motul 600,
It appears you overheated the fluid and caused it to boil.

Seconded. It's much more likely you boiled the fluid, especially after 30 minute track sessions. You should flush your clutch (and brakes) with Motul RBF 600, or if you're like me and never want to deal with a dead clutch pedal again, Castrol SRF.

2011 Nismo#91 09-08-2015 08:58 AM

Wasn't there some issue with the HD CSC and some brand of aftermarket clutch? Anyway boiling would temporally make the clutch stick, after it cooled down it should work normal again. And if he hasn't replaced the stock cats then the heat shield on them should prevent any overheating of clutch fluid.

pbs370z 09-08-2015 10:57 AM

Quote:

Originally Posted by Spooler (Post 3303496)
What kind of fluid did you use is the big question. Dot 3 brake fluid is not going to cut it. Bleed it again with Motul 600,
It appears you overheated the fluid and caused it to boil.

Correction: The kit came with the Motul (Dot 5.1) which was used in the install.

pbs370z 09-08-2015 10:58 AM

Quote:

Originally Posted by ban25 (Post 3303523)
Seconded. It's much more likely you boiled the fluid, especially after 30 minute track sessions. You should flush your clutch (and brakes) with Motul RBF 600, or if you're like me and never want to deal with a dead clutch pedal again, Castrol SRF.

30 min total. 10 minute track sessions.

pbs370z 09-08-2015 10:59 AM

Quote:

Originally Posted by 2011 Nismo#91 (Post 3303791)
Wasn't there some issue with the HD CSC and some brand of aftermarket clutch? Anyway boiling would temporally make the clutch stick, after it cooled down it should work normal again. And if he hasn't replaced the stock cats then the heat shield on them should prevent any overheating of clutch fluid.

Eng. is stock with stock Cats.

Ya, I am scratchin' my head on this one.

ban25 09-08-2015 11:10 AM

Quote:

Originally Posted by pbs370z (Post 3303902)
The kit came with the Motul 600 (Dot 5.1) which was used in the install.

Motul RBF 600 or Motul DOT 5.1? They're different products, you want RBF 600.

ban25 09-08-2015 11:13 AM

Quote:

Originally Posted by 2011 Nismo#91 (Post 3303791)
Wasn't there some issue with the HD CSC and some brand of aftermarket clutch? Anyway boiling would temporally make the clutch stick, after it cooled down it should work normal again. And if he hasn't replaced the stock cats then the heat shield on them should prevent any overheating of clutch fluid.

I've boiled my clutch fluid on the track with stock cats dozens of times. The catalyst temperature reading from my data logger frequently reads over 1100 degrees! It's essential to have a fluid with a high wet boiling point, like Motul RBF 600 or Castrol SRF.

ban25 09-08-2015 11:25 AM

Quote:

Originally Posted by pbs370z (Post 3303903)
30 min total. 10 minute track sessions.

Doesn't sound like much, but then again, I've boiled my clutch fluid after one lap (2 minutes). When the pedal drops to the floor, you can lift it up with your toe and pump repeatedly to get it back. However, once this has happened, you need to flush the fluid. Motul RBF600 should last 2-3 track days, while reports are Castrol SRF might last half a season or more (I'll be trying it out at Willow Springs in two weeks).

SouthArk370Z 09-08-2015 11:50 AM

I'm curious to see what the autopsy shows.

If the seals failed, you should be able to see fluid where it doesn't belong and reservoir level should drop. If it's not the seal and the MC is good (have you tested it at operating temp?) then you're probably boiling the fluid. Or maybe you just got a bad CSC - it happens even with the best manufacturers. Can't rule out a bad install, yet.

pbs370z 09-08-2015 12:45 PM

Quote:

Originally Posted by ban25 (Post 3303913)
Motul RBF 600 or Motul DOT 5.1? They're different products, you want RBF 600.

Oops! My bad. Its the Motul Dot 5.1.


Everyone: thanks for all your thoughts on this!

alexd0316 09-08-2015 09:02 PM

This happened to me yesterday at 46,000 miles. Thinking about the Z1 Clutch Concentric Slave Cylinder Elimination Kit from Z1motorsports. Any suggestion?

TechnicZ 09-09-2015 09:02 AM

Quote:

Originally Posted by alexd0316 (Post 3304365)
This happened to me yesterday at 46,000 miles. Thinking about the Z1 Clutch Concentric Slave Cylinder Elimination Kit from Z1motorsports. Any suggestion?

For track application I would do this upgrade. https://www.z1motorsports.com/z1-pro...it-p-7340.html

If the z1 CSC fails it's a matter of getting underneath the car, replacing the pull-type cylinder instead of dropping the trans. The hardest part would be bleeding the fluid with another buddy.

Stock cats get super hot because they're doing their job but that heat needs to go somewhere and incidentally your clutch lines are near there. Once that fluid boils and bubbles are formed, that's it the system isn't doing it's job

DOOMMONKEY777 09-09-2015 08:40 PM

I got one, and yessss get one, i also have the rjm pedal, also i recommend replacing ur master cylinder. Its a sweet setup adjustibility is awsome.


I waraped my exhaust so np. Also it comes with a heat shield.

jwick 09-09-2015 09:37 PM

Quote:

Originally Posted by 2011 Nismo#91 (Post 3303791)
Wasn't there some issue with the HD CSC and some brand of aftermarket clutch? Anyway boiling would temporally make the clutch stick, after it cooled down it should work normal again. And if he hasn't replaced the stock cats then the heat shield on them should prevent any overheating of clutch fluid.


Yes. A Spec. Something like 85-90% of ZSpeeds CSC failures have been when installed with a Spec clutch. Asninjnderstand it Joe no longer warranties the CSC is the clutch is a Spec.

alexd0316 09-09-2015 09:49 PM

My question is if I don't run track is it necessary to spend $445 for Z1 CSC compare to OEM CSC $100 plus? Please give me a suggestion before hitting this submit order button. lol

jwick 09-09-2015 09:57 PM

Quote:

Originally Posted by alexd0316 (Post 3305270)
My question is if I don't run track is it necessary to spend $445 for Z1 CSC compare to OEM CSC $100 plus? Please give me a suggestion before hitting this submit order button. lol


Never buy a replacement OEM CSC it'll just fail again. The only options are either the HD CSC from ZSpeed or the Elimination Lit from Z1.

alexd0316 09-09-2015 10:00 PM

Quote:

Originally Posted by jwick (Post 3305274)
Never buy a replacement OEM CSC it'll just fail again. The only options are either the HD CSC from ZSpeed or the Elimination Lit from Z1.

Just ordered the Z1 CSC right after your comment my brother. Thanks for the feedback. How much should I expect the labor cost be? Thanks again

jwick 09-09-2015 10:07 PM

I'm going to guess between 3-5 hrs of labor. Never installed Z1 elimination kit so I can't say for sure.

TechnicZ 09-11-2015 09:33 AM

For OEM CSC, it is good practice to flush that fluid every so often, definitely if you drive hard. There's no escaping the heat and when the stock fluid boils; thats it, the fluid will bypass the seals that are meant to keep it in. I have my stock csc, spirited driving... replaced with higher temp brake fluid every other oil change myself.

roplusbee 09-11-2015 12:54 PM

So what was the actual diagnosis? It would be good to actually get a report on what happened, so that the thread is actually useful instead of the countless OMGWTF stuff that goes dead after some speculation and no diagnosis or fix action.........I'm just saying...

Smashley 09-11-2015 02:03 PM

Quote:

Originally Posted by TechnicZ (Post 3306715)
For OEM CSC, it is good practice to flush that fluid every so often, definitely if you drive hard. There's no escaping the heat and when the stock fluid boils; thats it, the fluid will bypass the seals that are meant to keep it in. I have my stock csc, spirited driving... replaced with higher temp brake fluid every other oil change myself.

^This

Every 2 - 3 weeks myself

pbs370z 09-11-2015 02:37 PM

Update: HD CSC DID NOT FAIL. See my new post #30 below.

Quote:

Originally Posted by roplusbee (Post 3306833)
So what was the actual diagnosis? It would be good to actually get a report on what happened, so that the thread is actually useful instead of the countless OMGWTF stuff that goes dead after some speculation and no diagnosis or fix action.........I'm just saying...

Ya, me too, but the car doesn't go to the shop until the 16th. I will know then and I will report back. I was unable to bleed the system and get any pedal back so that's why I fear something bad has happened.

JARblue 09-11-2015 03:48 PM

Did you check the master first? I've been through three of them in 70K miles now. One at 30K miles, another at 51K miles (at which point I got rid of the OEM CSC), and another at 68K miles.

FWIW, I have the Z1 CSC Elimination Kit. My cylinder failed about a year after the install. I paid Z1 $60 to send me a new one, spent 20 min uninstalling the old one and adjusting and installing the new one, and then sent the old one back for a refund. It was easier than replacing the damn master cylinder.

Davey 09-11-2015 04:00 PM

:drama:

I'm interested in what went wrong. The CSC is the worst part of owning a Z.

roplusbee 09-12-2015 04:10 AM

I just want you to know that I am not trying to be an jerk or anything. I genuinely just want to know how this pans out so that it can help me and others in the community to avoid (and prevent) this issue.

Good luck!

pbs370z 09-18-2015 04:39 PM

Clutch Fails Again: NOT a CSC Failure
 
Quote:

Originally Posted by pbs370z (Post 3303376)
Back in July my clutch (CSC) orig. Nissan slave cylinder failed so I upgraded to the new and improved HD CSC (with new MC and stainless steel line upgrade) from Zspeed (ZSpeed Performance Replacment HD Clutch CSC Heavy Duty Slave Cylinder Kit) (along with a new Clutch & Flywheel) which has been touted here on this forum and on the Zspeed website to fix the infamous CSC failure problem in the 370Z.

Guess what? After 10hrs and about 500 miles of driving the upgraded CSC failed. That's right - pedal to the floor again! This happened after 2 sessions at the track (open lapping days) of about 30 minutes total (15 min. max sessions) each day, and then the last track day of 4 laps (10 minutes) which was a nice cool 75 deg. day. I came in to the pits after 4 laps, sat about 5 minutes and then went back out for 1 more lap when the CSC failed. I'm thinking heat caused the seals to fail.

Update (9/18/2015): CSC did not fail.

Right now I'm wondering if this new CSC (Zspeed Item #: zsp2006) is really any better than the stock Nissan unit.

Is this really a proven fix, or am I just really unlucky?

At $800 (labor) a pop for trans. R&R and MC/CSC replacement plus $325 for parts, I don't think I'll be putting another one of these CSCs in my vehicle.

Any comments on this Zspeed CSC setup are welcome.

Also: To be fair, the CSC has not been removed yet to confirm its bad, but I believe it is since the MC makes good pressure. I'll report back here to confirm my suspicions.

OK, the moment we've all been waiting for! My clutch problem was NOT the Zspeed HD CSC (clutch slave cyl.) this time. It was the clutch itself.

Specifically (shop initial inspection): Clutch disc welded to pressure plate (fingers collapsed). The CSC was still operating, but the clutch - she no release.

My clutch: South Bend DXD Clutch Stage 2 Daily Clutch Kit
South Bend DXD Clutch Steel 19lb Flywheel

Came with this Zspeed Kit:
"South Bend Complete Clutch Package Stage 2 Daily 370 G37 G35 Q60"
ZSpeed Performance Nissan Infinti OEM & Performance Parts

Bottom line, this clutch did not hold up with my occasional, limited track use.
I don't ride or slip the clutch excessively, so I was very surprised to find out this happened.

Why do I always have to learn the hard way!?:shakes head:

Davey 09-18-2015 06:40 PM

Thanks for updating! :tup:

Spooler 09-18-2015 09:16 PM

UGG, beat that was ugly. Been there, done that.

Joe@ZSpeed 09-21-2015 02:48 PM

Not sure how you could have welded the clutch, A clutch just doesn't weld to the flywheel for no reason.

A clutch welding to a flywheel, esp a organic clutch is nearly impossible, It had to have been uber hot to do this and is only caused be driver error or mis-adjusment of the master cylinder which could cause excessive slipping esp in a racing enviroment.

Like I said in our phone conversation, Send me some pics of it and we can go from there.

Much like your post blaming our slave for failing before you even knew what was going on it seems you are possibly jumping the gun here on the real issue, If the trans has not even been removed how do we know exactly what has happened?

I will be more than happy to help in any way possible but I need info to help.

pbs370z 09-21-2015 03:29 PM

Quote:

Originally Posted by Joe@ZSpeed (Post 3314244)
Not sure how you could have welded the clutch, A clutch just doesn't weld to the flywheel for no reason.

A clutch welding to a flywheel, esp a organic clutch is nearly impossible, It had to have been uber hot to do this and is only caused be driver error or mis-adjusment of the master cylinder which could cause excessive slipping esp in a racing enviroment.

Like I said in our phone conversation, Send me some pics of it and we can go from there.

Much like your post blaming our slave for failing before you even knew what was going on it seems you are possibly jumping the gun here on the real issue, If the trans has not even been removed how do we know exactly what has happened?

I will be more than happy to help in any way possible but I need info to help.

I'm going by what the shop told me. Will let you and all others know for sure when the tranny is pulled. I believe I would have noticed if the clutch was slipping. Also, the pedal had some free play - not at the top.

I did wrongly assume the CSC failed, and I did retract that error. I apologize to anyone I misled.

pbs370z 09-22-2015 06:20 PM

Clutch Fail Pictures
 
4 Attachment(s)
9/22/15: Clutch removed today.

Pic1: Press Plate
Pic2: Disk Flywheel side
Pic3: Disk Press Plate side
Pic4: Disk n Press Plate

OK Joe, and any other clutch experts. Whatcha think?

Note: Zspeed HD CSC appears to be good.

Spooler 09-22-2015 07:54 PM

What did Southbend say? They are a good company. Can't remember the guys name (Peter???), they are real popular in the Diesel world. Did you contact them?

Boss_302 09-23-2015 09:57 AM

You can see that the disc overheated by the discoloration.
Either excessive abuse, bad pressure plate, in improper adjustment on the throw out bearing - in this case the CSC, or you like riding the clutch.

Spooler 09-23-2015 10:04 AM

One question. Were you relying on SRM completely during downshifting/braking zones? If so, you can't because you will do engine braking all the time which is not good for the clutch.

JARblue 09-23-2015 10:08 AM

Quote:

Originally Posted by Spooler (Post 3315698)
One question. Were you relying on SRM completely during downshifting/braking zones? If so, you can't because you will do engine braking all the time which is not good for the clutch.

Are you asking if he was only engine braking through turns on a track and not using the brakes? That would be ridiculous :rofl2:

Spooler 09-23-2015 10:11 AM

No, I was asking if he was totally relying on the SRM to REV match for him in the braking zone. You must apply some throttle to limit the amount of engine braking. I noticed an issue at the Dragon when only relying on SRM to rev match.


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