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-   -   Hi rpm oil starvation (http://www.the370z.com/engine-drivetrain/100639-hi-rpm-oil-starvation.html)

phunk 02-12-2015 04:06 PM

thats odd about the pickup tube... i dont see any reason to change that. I know guys have to change it to use with the ATI damper with the dry sumps I think, but just for that lower pan its not really in the way at all.

Rusty 02-12-2015 04:14 PM

1 Attachment(s)
The way it's angled to go through the top of the baffle.

phunk 02-12-2015 04:25 PM

might have been an afterthought? we can easily just leave a pass through for it.

jrb55gh 02-13-2015 06:53 AM

Quote:

Originally Posted by phunk (Post 3109760)
I dont have a stock pan anymore to measure its depth, but I doubt it goes down 2.5"... so we would be increasing capacity a little bit I believe. The baffle system will no-doubt consume some of the added volume.

Here is a link to a thread that has pictures of pan depth measurements:

http://www.the370z.com/engine-drivet...ml#post2417562

phunk 02-13-2015 12:36 PM

Here is the original AM Performance thread.

http://www.the370z.com/track-autocro...-oil-pans.html

I can see how their baffles are constructed. I have glanced around trying to find the doors/flaps in my supply catalogs but havent found anything yet. Might have to make the flaps. It looks like they might have. They appear to be aluminum. Wouldnt be too big of a deal to make them but to find them for $5 each in a catalog sure would be nice.

Rusty 02-13-2015 01:54 PM

The trap doors are machined aluminum. ;)

Felix 808 02-13-2015 02:59 PM

That is an impressive pan you have there Rusty :tup: I'm starting to show signs of pan envy :icon17:, until I look at my needs & the price difference.

jrb55gh 02-13-2015 10:16 PM

Quote:

Originally Posted by phunk (Post 3111029)
I have glanced around trying to find the doors/flaps in my supply catalogs but havent found anything yet. Might have to make the flaps. It looks like they might have. They appear to be aluminum. Wouldnt be too big of a deal to make them but to find them for $5 each in a catalog sure would be nice.

I Googled "aluminum aircraft hinge" and came up with this link:

Extruded Piano Hinge On Wicks Aircraft Supply

phunk 02-13-2015 10:25 PM

Excellent find! Just a quick glance on my iPad it looks like it might be perfect. Extruded aluminum hinge. Genius!

Sometimes little pieces like that can be tedious to machine and set-back product completion. I will take a detailed look again tomorrow and maybe order a foot to get into CAD and try and work with.

Thanks!

need4speed255 02-14-2015 11:16 AM

Just a little heads up on the aircraft hinge. Those are usually a tight fitting hinge so they wont easily flap around to well just from gravity alone. You could remove the hinge pin and turn the pin down if you need more clearance. Chuck the pin in a drill and take some material off with sand paper and scotch pads.

phunk 02-14-2015 11:28 AM

Thanks for the heads up. I can toss their pin and get any diameter rod locally if their pin is tight.

phunk 02-14-2015 04:14 PM

I have put in an email to the supplier of that extruded hinge to see if they can sell it to me in its raw extruded form without the notches cut in it. I will call them Monday if I dont hear back.

phunk 02-17-2015 02:39 PM

They said that the hinge is machined before they receive it. I dont know if I will find the original source of it.

I ordered some material to machine a prototype. Since it was $90 a block, I only ordered 2 for now.

jrb55gh 02-18-2015 06:51 PM

Quote:

Originally Posted by phunk (Post 3114455)

I ordered some material to machine a prototype. Since it was $90 a block, I only ordered 2 for now.

Too bad you can't get more for recycling all those chips you are going to make.

phunk 02-18-2015 07:15 PM

I get about $50 per giant garbage can full of it. The chips arent worth much because they are contaminated with machining coolant

phunk 05-24-2015 11:52 PM

2 Attachment(s)
Finally had a chance to machine most of a pan this weekend. I have to pick up a couple cutters Tuesday to make some finishes passes then I can remove it from the CNC and show it off. I also have to get a piece laser cut for it this week.

I will probably start a thread about it around next weekend and see how many people would want one. :happydance:

Mike 05-25-2015 09:39 AM

nice! I'm interested!

Rusty 05-25-2015 09:49 AM

Quote:

Originally Posted by phunk (Post 3208162)
Finally had a chance to machine most of a pan this weekend. I have to pick up a couple cutters Tuesday to make some finishes passes then I can remove it from the CNC and show it off. I also have to get a piece laser cut for it this week.

I will probably start a thread about it around next weekend and see how many people would want one. :happydance:

Quote:

Originally Posted by Mike (Post 3208390)
nice! I'm interested!

See phunk, I told you.

cdoxp800 05-25-2015 09:53 AM

nice! I'm interested!

BGTV8 05-25-2015 04:36 PM

PM'd.

Spooler 05-25-2015 09:50 PM

I'm in depending on price.

Rusty 05-25-2015 09:54 PM

Quote:

Originally Posted by Spooler (Post 3208798)
I'm in depending on price.

It's going to be cheaper then the AM Perf. pan. If you can find one.

phunk 05-26-2015 01:05 AM

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:yum:

Elmo370z 05-26-2015 02:28 AM

is the design of this pan going to support 9k?

phunk 05-26-2015 03:39 AM

I'll guarantee the pan to hold up to 9000rpm no problem... But I can't promise it will hold up to the other bits of engine that will be thrown through it when you get there :D

jrb55gh 05-29-2015 08:29 PM

Quote:

Originally Posted by phunk (Post 3208162)
Finally had a chance to machine most of a pan this weekend. I have to pick up a couple cutters Tuesday to make some finishes passes then I can remove it from the CNC and show it off. I also have to get a piece laser cut for it this week.

I will probably start a thread about it around next weekend and see how many people would want one. :happydance:

Your pan looks great!

Your oil pan project had caused me to pay attention to the motions of my car and try to visualize what happens to the oil in the pan when on real world driving surfaces. One condition has kept me afraid of holding rpm in the 4500 – 7500 rpm range while cornering aggressively. That is an undulating surface. In the extreme violent pitching of the car would require a dry sump system. From the pictures of your pan I see how the extra depth and flaps control lateral oil movement and keep the pick up submerged. That works on smooth surfaces. My concern is how much vertical - g will this design tolerate and still prevent oil starvation. Could some sort of a grate be positioned over the top of the pan to keep oil from splashing up away from the pickup when the car is pitching in a turn?

phunk 05-29-2015 08:54 PM

The extra capacity through depth with extended pickup will reduce oil starvation in any direction. We can extend the top plate out to the sides more but we have to make sure that what we are doing is not going to promote oil starvation more than reduce it. I am open to any suggestions for additional baffling but I also lean towards a somewhat conservative baffling approach. The more baffling we add, the more thought has to go into the system to ensure that we arent going to make things worse.

If you wanted to draw something along the lines of what you are suggesting we can look at it an evaluate it. I will make it however you guys want it, I just have to make them all almost the same for manufacturing to be cost effective.

jrb55gh 05-29-2015 09:40 PM

I didn't realize your pan had a top plate (baffle). That is why I suggested a grate to control oil splashing upward. Can you post a picture of the top plate?

phunk 05-29-2015 10:03 PM

:D view the next thread down my friend:

http://www.the370z.com/engine-drivet...prototype.html

jrb55gh 05-30-2015 12:27 PM

1 Attachment(s)
Quote:

Originally Posted by phunk (Post 3213231)
The extra capacity through depth with extended pickup will reduce oil starvation in any direction. We can extend the top plate out to the sides more but we have to make sure that what we are doing is not going to promote oil starvation more than reduce it. I am open to any suggestions for additional baffling but I also lean towards a somewhat conservative baffling approach. The more baffling we add, the more thought has to go into the system to ensure that we arent going to make things worse.

If you wanted to draw something along the lines of what you are suggesting we can look at it an evaluate it. I will make it however you guys want it, I just have to make them all almost the same for manufacturing to be cost effective.


Here is a drawing (crude) of my idea to include a grate like structure on your baffle. The idea is to make it easier for oil to flow down into the pickup area than it is for oil to splash up away from the pickup. The grate ribs would have a triangular cross section to accomplish this one way tendency. The openings in the grate should have corner radii to make the baffle structurally sound.

phunk 05-30-2015 02:31 PM

Grating could be added like that, but the draft on the walls of the openings might not be an option... I dont think the laser cutters can cut at angles like that but maybe they easily can. I can ask my friend who runs that. If you want a custom top baffle plate like that, its really nothing for me - it would take me 10 minutes to draw that in CAD and I could order it with the rest of the other ones. If you convinced everyone into your design, I could just make them all like that.

1slow370 05-30-2015 04:00 PM

Quote:

Originally Posted by need4speed255 (Post 3111831)
Just a little heads up on the aircraft hinge. Those are usually a tight fitting hinge so they wont easily flap around to well just from gravity alone. You could remove the hinge pin and turn the pin down if you need more clearance. Chuck the pin in a drill and take some material off with sand paper and scotch pads.

Or just ream the hinge out

phunk 05-30-2015 04:24 PM

The pin is pivoting in the pan since it is the least resistance. Even reamed out which is a good idea, there will be greater contact area between the pin and flapper than there will be in the .25" of contact on either end. The flappers are very easy to move in the prototype. Just lightly blowing on them pushes them open.


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