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-   -   Cheap & easy brake cooling mod (http://www.the370z.com/brakes-suspension/33835-cheap-easy-brake-cooling-mod.html)

ChrisSlicks 05-19-2011 11:25 AM

Quote:

Originally Posted by wstar (Post 1120678)
Planning to work on mine soon. I don't remember looking at our dust shields before (should have looked when I had the rotors off for the extended wheel bolts), but I would imagine we have them, and they block air intake to the center of the rotor to some degree. So I was planning to cut into the dust shields and mount a flange there, like Modshack's Audi pictures here: http://www.the370z.com/diy-section-d...tml#post101626.

I'm thinking I'll probably have a friend with some metal working equipment (proper cutters, a plasma cutter if necc) help with cutting the right-sized hole in the dust shield, and then just rivet a flange into there, aiming for as close to the center as possible (at least, far enough in that the air is mostly being drawn through the center of the rotor rather than dumping on the back surface of it). I'll try to get some pics when we get to this.

The dust shield blocks air to the hub pretty significantly. Cutting a hole in the dust shield shouldn't be too difficult, I think I'll just use the dremel. For now I think I'm just going to strip the fender liner all together, run a 3" duct with 2" reducer and come up with a way to direct the air through the gap between the caliper and the hub (probably use a 2" metal coupling and beat on one end with a hammer). Unfortunately with the AP Racing caliper bracket to offset the caliper the gap is even tighter. You also have to deal with the fact that everything moves when you turn the wheel.

Not sure if I'll get this done by my next track day on Memorial day, but we'll see. It's a short track with 3 heavy braking zones and not a lot of time for cooling. Either way I'll have rotor temp paint and caliper temperature gauges installed. I'll be using 1800F MOT Sintered track pads.

Philipp 05-19-2011 05:44 PM

Quote:

Originally Posted by cossie1600 (Post 1120700)
nada. unlike most people here, brake cooling is the least of my concern as i have tracked cars that are faster with smaller brakes. they all seem to stop fine with the one exception to the 350. for a 20 minute hpde session, i am not sure how much the ducts help. i look at it as one of those things that help, but not really big enough for me to worry about. you are better off spending money on better pads, better brake fluid and cryo treat your rotors. this is a bigger problem for guys who race their cars side by side.......

Cossie,
Already went into that route. I was running on StopTechs on all corners with Castrol LMA.
Phil

SPOHN 05-19-2011 08:19 PM

Quote:

Originally Posted by ChrisSlicks (Post 1120802)
The dust shield blocks air to the hub pretty significantly. Cutting a hole in the dust shield shouldn't be too difficult, I think I'll just use the dremel. For now I think I'm just going to strip the fender liner all together, run a 3" duct with 2" reducer and come up with a way to direct the air through the gap between the caliper and the hub (probably use a 2" metal coupling and beat on one end with a hammer). Unfortunately with the AP Racing caliper bracket to offset the caliper the gap is even tighter. You also have to deal with the fact that everything moves when you turn the wheel.

Not sure if I'll get this done by my next track day on Memorial day, but we'll see. It's a short track with 3 heavy braking zones and not a lot of time for cooling. Either way I'll have rotor temp paint and caliper temperature gauges installed. I'll be using 1800F MOT Sintered track pads.

I've thought of removing the fender liner also. Just to get one more thing out of the way. But I worried about all the dirt getting thrown around in there for it exposes the headlights and opens up more area to the engine bay.

Sorry for getting off topic.

Shamu 05-19-2011 10:40 PM

Also consider wheel design for your track wheels. Good wheel design can help with rotor cooling as well.

I have another idea for cooling I'm working on that I will share soon

cossie1600 05-19-2011 11:46 PM

Quote:

Originally Posted by Philipp (Post 1121717)
Cossie,
Already went into that route. I was running on StopTechs on all corners with Castrol LMA.
Phil

try Castrol SRF, much better fluid

SeattleLion 05-20-2011 11:52 AM

I have read all of the brake cooling threads here that I could find. I could use a little help understanding what really might help. It's obvious that our brakes overheat, particularly the fronts. After my first day at the track you could smell my brakes for 100ft. So there is no doubt our brakes could use some cooling.

When I look at other sports cars, I see massive vents front and rear to ventilate the wheel well. As others have pointed out, a small flex duct from the fangs seems like a relatively small amount of help.

That brings me to my question. If we can add some marginal cooling, like a duct from the fangs, will that be noticable in HPDE? Also, if we upgrade the pads to Carbotech, etc., will the upgrade just make the heating issue worse?

I am not an automotive engineer so I have no real basis to draw conclusions. It does seem to me that Nissan performed a balancing act between power, coefficient of friction for the body, and braking ability. I have the sport with the Akimbo brakes, which certainly should have plenty of power to stop the car. In my short track experience, they do a good job. Clearly the more aggressive I get, the more likely they will overheat and fade.

This is a classic mod issue. If you increase performance of any system, do you risk introducing unwanted effects in another? In this case, is there a practical way to reduce brake heating enough to improve performance? Does just giving the brakes more stopping ability (pads, rotors, caliper changes) really improve the car's performance over a 30 or 60 minute track session?

So, if I understand this thread (and others) correctly, I can dramatically improve brake performance by trading the stock pads for high performance pads designed to work at very high temperatures. I can also reduce the risk of brake fluid boil by trading out the DOT 3 for DOT 4 or DOT 5.1 brake fluid. I can increase pedal response with SS brake lines. I get all that. But if I do make the brakes more aggressive, do I reduce the time I can safely use them? After 10 hot laps will the brakes fade dangerously? Most importantly, has anyone figured out how to keep the brakes cool under hot lap conditions?

Thanks for you help.

cossie1600 05-20-2011 01:06 PM

All brake ducts do is that it keeps temperature down. It doesn't increase brake effectiveness unless you are going past the operating temperature of the brake pads. It doesn't hurt to install ducting to the wheels, but everything comes at a price. It's a matter if you want to spend it or not.

SeattleLion 05-20-2011 01:16 PM

Quote:

Originally Posted by cossie1600 (Post 1123289)
All brake ducts do is that it keeps temperature down. It doesn't increase brake effectiveness unless you are going past the operating temperature of the brake pads. It doesn't hurt to install ducting to the wheels, but everything comes at a price. It's a matter if you want to spend it or not.

That's the question. Will ducting to the wheel well make a real difference?

ChrisSlicks 05-20-2011 01:41 PM

Quote:

Originally Posted by SeattleLion (Post 1123317)
That's the question. Will ducting to the wheel well make a real difference?

To the wheel well? No. The air has to be directly directly to the hub so that the rotation will pump it through the center of the rotor and cool it evenly. It's not a magic cure, but it will lower rotor temperatures by 150 degrees or so which makes quite a difference.

Honestly if you are just a casual HPDE driver I wouldn't get too worked up over it for now, just run the best pads and fluid you can and things will hold together. When you start pushing the car really hard then this is an upgrade you will want.

cossie1600 05-20-2011 02:23 PM

Only problem is we try to upgrade the brakes, f-ing ice mode kicks in

ChrisSlicks 05-20-2011 02:30 PM

Quote:

Originally Posted by cossie1600 (Post 1123419)
Only problem is we try to upgrade the brakes, f-ing ice mode kicks in

Stick with low friction pads. The pads I'm trying out next weekend have a co-efficent of friction of 0.46, where as the XP10's are like 0.6+. The pads will have bite but not so grabby such that they mess up the ABS. That's the plan anyway.


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