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Old 05-28-2015, 06:03 AM   #28 (permalink)
andy_meng1024
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Quote:
Originally Posted by 1slow370 View Post
What did you do to model the balloning stress on the plate? I know the diesel guys run into issues there as the case ballons under load and the cnc plates they use dont flex so most switch to a reinforced anti balloning converter case?

(The axial flexing of the plate due to the converter changing shape under load)
When my team first made this flex plate, the purpose was to make one that doesn't crack due to torque, not flexibility, so we ran the analysis and avoid having holes at the area where it has lower strength. We added the thickness to the center portion and left the outer part the same, and this is to avoid adding flex strength either. For the material we followed the SFI regulation for the gasoline engine, not the diesel engine one, so the flexibility is within requirement. We also ran a simulation as well as a dynamic balance with the torque convertor on at 12000rpm for an hour, just to ensure everything works and not going to crack in real life.
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