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-   -   Infiniti G37 RB swap, going all in! (http://www.the370z.com/other-vehicles/64720-infiniti-g37-rb-swap-going-all.html)

G37Sam 12-22-2012 05:25 AM

Infiniti G37 RB swap, going all in!
 
So to keep it short, got bored of the VQ and its slush box, the engine's compression is too high to boost reliably without selling a kidney, and on top of all, the VVEL will forever be a bottle neck on this engine. Solution: RB swap :D

Picked up an RB30E bottom end, cast iron block, long stroke, with enough torque to move the G around, mated to an RB26 twin cam head (lowers the compression to 8.4:1) and an RB25 gearbox since I will be keeping her a RWD.

Update 24-11-2012:

RB26 head & RB30 block, waiting on head bolts, gaskets and cam belts
http://i451.photobucket.com/albums/q...wap/RB2630.jpg

RB25 Pull Type gearbox
http://i451.photobucket.com/albums/q...1121-00329.jpg

A snail crawling around in my living room...

http://i451.photobucket.com/albums/q...1116-00312.jpg

RB26 Intake Manifold
http://i451.photobucket.com/albums/q...1119-00319.jpg

RB26 Exhaust Manifold
http://i451.photobucket.com/albums/q...1119-00321.jpg

VH45DE 90mm throttle body, mechanical throttle FTW!
http://i451.photobucket.com/albums/q...1119-00322.jpg

Update: 26-11-2012

Gasket kit, head bolts and tensioner kit have arrived and have been dropped off at the shop. Aiming to start stripping down the G on Saturday!

http://i451.photobucket.com/albums/q...1126-00343.jpg

The manifolds were just held against the head to measure clearances from wheel well, we may have to re-route the wastegate pipe.

http://i451.photobucket.com/albums/q...1126-00341.jpg

Intake side should not be a problem

http://i451.photobucket.com/albums/q...1126-00342.jpg

Update 28-11-2012:

The head has been sent for porting, polishing and final prep work before getting fitted back in. The block is getting painted and drilled for the tensioner.

In the meantime, this showed up at work today:

http://i451.photobucket.com/albums/q...1128-00346.jpg

3.5" intercooler and an Oil Catch Can.

Update 03-12-2012:

Engine and head are finally ready! Car has been dropped off today to begin surgery. Here's what all the head covers and pulleys look like so far :D

http://i451.photobucket.com/albums/q...p/DSCN0453.jpg

Update 06-12-2012

Engine test fitting began and it is looking great so far!

http://i451.photobucket.com/albums/q...p/DSCN0456.jpg

http://i451.photobucket.com/albums/q...p/DSCN0457.jpg

The intake manifold inlet will he have to be slightly modified to fit the throttle body due to limited space

http://i451.photobucket.com/albums/q...p/DSCN0458.jpg

The turbo side however is a tight fit

http://i451.photobucket.com/albums/q...p/DSCN0459.jpg

http://i451.photobucket.com/albums/q...p/DSCN0460.jpg

The wastegate pipe is a little too close for comfort too, may have to be modified as well. No so sure yet. It is looking great so far!

Update 08-12-2012:

The following pictures will not be easy for the weak-hearted :p
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Doesn't that shifter look like it just belongs there? :)

http://i451.photobucket.com/albums/q...p/DSCN0503.jpg

http://i451.photobucket.com/albums/q...p/DSCN0504.jpg

Well it wasn't work of magic though, the transmission will have to be pushed around 26mm away from the engine to get the shifter position where it belongs. A spacer will be made to sit between the engine and transmission housing. The flywheel will also have to be pushed by that same amount. You can see the tiny spacers currently being tested.

http://i451.photobucket.com/albums/q...p/DSCN0513.jpg

http://i451.photobucket.com/albums/q...p/DSCN0514.jpg

Since the transmission's cross member will be slightly relocated, some new holes had to be made

http://i451.photobucket.com/albums/q...p/DSCN0515.jpg

The crank case also wanted a share of the action, it wouldn't fit properly around the engine's cross member so it had to be modified. The mechanic suggested he will be test fitting an RB25 crank case as it may be easier to work with, let's see how that goes.

http://i451.photobucket.com/albums/q...p/DSCN0506.jpg

http://i451.photobucket.com/albums/q...p/DSCN0507.jpg

Transmission alignment in progress

http://i451.photobucket.com/albums/q...p/DSCN0508.jpg

http://i451.photobucket.com/albums/q...p/DSCN0510.jpg

The wastegate pipe continues to pester around, this time around the steering column. The mechanic says the engine is not 100% aligned yet, once done it will move further away from the steering column.

http://i451.photobucket.com/albums/q...p/DSCN0512.jpg

Update 10-12-2012:

Great news! The shop is done with the engine and transmission alignment and I couldn't be happier. The shifter now sits 100% OEM and the best part, I won't even have to modify my center console for it.

Shifter in Neutral

http://i451.photobucket.com/albums/q...1210-00361.jpg

Shifter in Third

http://i451.photobucket.com/albums/q...1210-00362.jpg

Shifter in Reverse! Look at that clearance!

http://i451.photobucket.com/albums/q...1210-00364.jpg

Shifter in Fourth

http://i451.photobucket.com/albums/q...1210-00365.jpg

Engine mounts have been spot welded today, everything is looking perfect. Tomorrow they'll get welded and finished to look 100% OEM

http://i451.photobucket.com/albums/q...1210-00367.jpg

http://i451.photobucket.com/albums/q...1210-00368.jpg

The Transmission spacer is also ready, 26mm thickness

http://i451.photobucket.com/albums/q...1210-00370.jpg

Here it is with the OEM flywheel for your reference

http://i451.photobucket.com/albums/q...1210-00371.jpg

Turbo fitment is still tight especially on the turbine side. That line will have to be relocated for sure.

http://i451.photobucket.com/albums/q...1210-00372.jpg

And finally, the finalized engine position. Gotta love that RB tilt!

http://i451.photobucket.com/albums/q...1210-00373.jpg

Update 13-12-2012:

Intercooler mounting in progress

http://i451.photobucket.com/albums/q...1213-00379.jpg

Bumper bracket modification in progress

http://i451.photobucket.com/albums/q...1213-00380.jpg

http://i451.photobucket.com/albums/q...1213-00381.jpg

Intake manifold inlet customzed for better throttle body fitment

http://i451.photobucket.com/albums/q...1213-00382.jpg

Still not sure what I'm going to be doing with this SOB.. would hammering the body out a few mm's hurt so much?

http://i451.photobucket.com/albums/q...1213-00383.jpg

And finally some beauty shots by Docaam

http://i451.photobucket.com/albums/q...p/IMG_4150.jpg
http://i451.photobucket.com/albums/q...p/IMG_4153.jpg
http://i451.photobucket.com/albums/q...p/IMG_4166.jpg

Update 15-12-2012:

Throttle body install.. check

http://i451.photobucket.com/albums/q...215_192150.jpg

Intercooler install.. check

http://i451.photobucket.com/albums/q...215_192201.jpg

Bumper bracket fitment, triple check!

http://i451.photobucket.com/albums/q...215_192209.jpg

http://i451.photobucket.com/albums/q...215_192214.jpg

http://i451.photobucket.com/albums/q...215_192217.jpg

Looks like Santa's here early.. Spec stage 5 clutch and Aluminum Flywheel :JAMIN:

http://i451.photobucket.com/albums/q...215_192448.jpg

BC Racing Coils!

http://i451.photobucket.com/albums/q...215_192801.jpg

Update 17-12-2012:

More toys have come in!! Looks like I've been a very good boy this year :D

http://i451.photobucket.com/albums/q...217_201637.jpg

G37Sam 12-22-2012 05:25 AM

Update 20-12-2012:

Awww dayum look what showed up!

http://i451.photobucket.com/albums/q...220_084552.jpg

Engine bay blasted and cleaned with every detergent on the planet! Haven't seen it this clean in 5 years haha

http://i451.photobucket.com/albums/q...220_191333.jpg

Engine and transmission mounts, welded and painted ready to go back in

http://i451.photobucket.com/albums/q...220_191411.jpg

Poor crankcase was cut and welded 270 times before they got it perfect. Will be prepped and painted to look OEM again.

http://i451.photobucket.com/albums/q...220_191429.jpg

Oil temperature sensor thread

http://i451.photobucket.com/albums/q...220_191448.jpg

Transmission spacer surfaced and painted to match the engine block. Stealth mode baby!

http://i451.photobucket.com/albums/q...220_191742.jpg

Eibach fronts without the engine & transmission for those wondering :D

http://i451.photobucket.com/albums/q...220_192110.jpg

Update 23-12-2012:

Everything has been bolted together and should be going in today!

Transmission spacer installed, clutch and flywheel are in too!

http://i451.photobucket.com/albums/q...p/DSCN0519.jpg

Wastegate flange welded

http://i451.photobucket.com/albums/q...p/DSCN0520.jpg

Transmission mount spacer, OEM style baby!

http://i451.photobucket.com/albums/q...p/DSCN0521.jpg

Pics of the crankcase

http://i451.photobucket.com/albums/q...p/DSCN0525.jpg

http://i451.photobucket.com/albums/q...p/DSCN0526.jpg

http://i451.photobucket.com/albums/q...p/DSCN0527.jpg


http://i451.photobucket.com/albums/q...p/DSCN0528.jpg

Crank case painted, oil cooler/filter relocation in place

http://i451.photobucket.com/albums/q...p/DSCN0529.jpg

http://i451.photobucket.com/albums/q...p/DSCN0530.jpg

Now here's the horrible part.. there was a major communication issue over the phone about what I wanted to paint my intake manifold.. here's how it came out
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http://i451.photobucket.com/albums/q...p/DSCN0531.jpg

:eek::eek::eek:

Update 24-12-2012:

Engine & Transmission are in! That purple manifold is slowly growing on me to be honest. What do you think?

http://i451.photobucket.com/albums/q...p/DSCN0533.jpg

Engine mounts looking good

http://i451.photobucket.com/albums/q...p/DSCN0534.jpg

Just can't get enough of this engine

http://i451.photobucket.com/albums/q...p/DSCN0535.jpg

Aftermarket swaybars shouldn't be a problem I guess

http://i451.photobucket.com/albums/q...p/DSCN0537.jpg

Update 26-12-2012:

Intercooler piping check!

http://i451.photobucket.com/albums/q...227-WA0000.jpg

Keeps getting tighter! (that's what she said)

http://i451.photobucket.com/albums/q...227-WA0001.jpg

http://i451.photobucket.com/albums/q...227-WA0002.jpg

Tomei fuel rail and ID injectors are in place

http://i451.photobucket.com/albums/q...227-WA0003.jpg

Turbo oil feed

http://i451.photobucket.com/albums/q...227-WA0004.jpg

Update 28-12-2012:

OEM foot e-brake out, R33 clutch pedal to replace it. I'm going to the scrap yard tomorrow to try and find a G37/370Z clutch pedal as it would hopefully be a direct swap.

http://i451.photobucket.com/albums/q...m/DSCN0539.jpg

Tial BOV.. :D

http://i451.photobucket.com/albums/q...m/DSCN0540.jpg

Intercooler piping almost done

http://i451.photobucket.com/albums/q...m/DSCN0544.jpg

Turbo clearance "slightly" better

http://i451.photobucket.com/albums/q...m/DSCN0545.jpg

Power steering pump pulley is too close to the radiator fans, the mechanic is thinking of throwing in a small spacer to push it further out

http://i451.photobucket.com/albums/q...m/DSCN0547.jpg

http://i451.photobucket.com/albums/q...m/DSCN0546.jpg

Fuel rail with the injectors in

http://i451.photobucket.com/albums/q...m/DSCN0548.jpg

Cam angle sensor

http://i451.photobucket.com/albums/q...m/DSCN0549.jpg

Thread made for water temp sensor

http://i451.photobucket.com/albums/q...m/DSCN0550.jpg

Hmmm... which wastegate spring to go for..

http://i451.photobucket.com/albums/q...m/DSCN0551.jpg

http://i451.photobucket.com/albums/q...m/DSCN0552.jpg

Driveshaft customization done!

http://i451.photobucket.com/albums/q...m/DSCN0555.jpg

http://i451.photobucket.com/albums/q...m/DSCN0553.jpg

Transmission spacer

http://i451.photobucket.com/albums/q...m/DSCN0556.jpg

We're getting somewhere!

http://i451.photobucket.com/albums/q...somwhere-1.jpg

http://i451.photobucket.com/albums/q...p/DSCN0535.jpg

Update 08-01-2012:

Great news! The car was started to check for leaks, minor leak in the turbo oil feed was fixed and MAN did it sound like a monster. Stay tuned for video's ;) If everything goes as planned she should be going for ECU wiring & exhaust fabrication tomorrow. Fingers crossed. Here are some pics for now.

Oil cooler is in

http://i451.photobucket.com/albums/q...DSCN0573-1.jpg

OEM wiring with ignition system

http://i451.photobucket.com/albums/q...p/DSCN0574.jpg

Pedals are in and functioning properly!

http://i451.photobucket.com/albums/q...p/DSCN0579.jpg

Close up on the accelerator pedal, was a b!tch to get right the mechanic tells me

http://i451.photobucket.com/albums/q...p/DSCN0581.jpg

DEpointfive0 12-22-2012 05:29 AM

Makes me horny!

GaleForce 12-22-2012 08:21 AM

Insane build! Wow! That turbo is a tight fit, have you modified the shock tower yet?

m4a1mustang 12-22-2012 08:40 AM

Awesome!

wstar 12-22-2012 09:21 AM

Insane project, can't wait to see how it turns out :)

KERMIT 12-22-2012 10:17 AM

You are going to melt things with that turbine housing.

http://www3.telus.net/public/spelch/hotturbo.jpg

G37Sam 12-22-2012 11:10 AM

Haha I look forward to it :D

@Gale, no mods yet, the turbo manifold face (where it bolts to the head) will be shaved a little to create more clearance. We'll see how it goes from there.

Z-Girl 12 12-22-2012 11:50 AM

So freakin cool! Let me drive it!

ZMan8 12-22-2012 12:00 PM

Cool :tup:

Sent from my SAMSUNG-SGH-I747 using Tapatalk 2

GaleForce 12-22-2012 01:34 PM

Quote:

Originally Posted by G37Sam (Post 2072886)
Haha I look forward to it :D

@Gale, no mods yet, the turbo manifold face (where it bolts to the head) will be shaved a little to create more clearance. We'll see how it goes from there.

Good idea. Really looking forward to the results.

zguynate 12-22-2012 01:55 PM

This is awesome! Props for trying something different. I dont have the balls to do that lol. Or the money.

DEpointfive0 12-22-2012 02:10 PM

Quote:

Originally Posted by dragonbreath (Post 2073013)
This is awesome! Props for trying something different. I dont have the balls to do that lol. Or the money.

That's my dilemma, in order of size (no pun intended, lol)

GaleForce 12-22-2012 02:25 PM

Quote:

Originally Posted by DEpointfive0 (Post 2073049)
That's my dilemma, in order of size (no pun intended, lol)

I don't have anyone around that has the know how to do something like this... Having said that, if I had a bigger garage, and a lift, and knew how to weld, I would try to tackle this myself. :rofl2:

I need to learn how to weld...

G37Sam 12-22-2012 03:16 PM

Haha agreed about the welding part, but then again, I'd have to also learn how to map an engine, how to wire it, and so many other things I'd have to quit my full time job LOL


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