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-   -   DIY - Brake Cooling Duct Installation (http://www.the370z.com/diy-section-do-yourself/55928-diy-brake-cooling-duct-installation.html)

vjarnot 06-07-2012 06:50 PM

That's 2.5" hose, right? That's what I plan to use... any issues routing it? I ask because I can't figure out why Stillen chose 2" hose in their kit... other than cost.

Mike 06-07-2012 06:59 PM

very nice job. The only way to really test it is to block off one of the hoses and take temps of both sides after a track session.

scruffydog 06-07-2012 07:40 PM

Quote:

Originally Posted by vjarnot (Post 1759590)
That's 2.5" hose, right? That's what I plan to use... any issues routing it? I ask because I can't figure out why Stillen chose 2" hose in their kit... other than cost.

I accidentally ordered a 3" hose and I am having a little bit of trouble routing it, but I'm challenging myself to make it work. It's frustrating but I'm trying to take my time, the car is still on the jack. Worst case for the areas which don't fit, I'll have to make more custom parts.... =/ Which will add extra weight and parts....not to mention money and time.

scruffydog 06-07-2012 07:42 PM

Quote:

Originally Posted by Mike (Post 1759609)
very nice job. The only way to really test it is to block off one of the hoses and take temps of both sides after a track session.

Thansk for the great tip. I will definitely try that! How come I didn't think of it.

My mind was thinking of going the long stupid way of unbolting the whole thing to take temperature differences.

Funny I can come up with complicated stuff but can't think of an easy solution. I'll see what I can provide you guys after track. It'll be interesting as I'm going to Laguna Seca, I heard it's hard on the brakes.

scruffydog 06-07-2012 08:05 PM

More pictures...
 
Disassembling the brake calipers...
http://i358.photobucket.com/albums/o...70290175_n.jpg
http://i358.photobucket.com/albums/o...88027228_n.jpg
http://i358.photobucket.com/albums/o...03218559_n.jpg
http://i358.photobucket.com/albums/o...17562724_n.jpg
Take the brake shield off for measurement....be really careful here because a 3" diameter hose flange gets really close to the Sensor. So do fit check before cutting...
http://i358.photobucket.com/albums/o...07423911_n.jpg
http://i358.photobucket.com/albums/o...33340218_n.jpg
http://i358.photobucket.com/albums/o...44653711_n.jpg
Start Dremeling away....
http://i358.photobucket.com/albums/o...46330759_n.jpg
http://i358.photobucket.com/albums/o...64252777_n.jpg
http://i358.photobucket.com/albums/o...38540562_n.jpg
http://i358.photobucket.com/albums/o...56018377_n.jpg
http://i358.photobucket.com/albums/o...56179547_n.jpg
File down the sharp edges....
http://i358.photobucket.com/albums/o...49652433_n.jpg
http://i358.photobucket.com/albums/o...12932810_n.jpg
Then trace & transfer the lines & rivoting thru holes to the other brake dust shield...
http://i358.photobucket.com/albums/o...08624881_n.jpg
http://i358.photobucket.com/albums/o...08852292_n.jpg
Rivot it down....
http://i358.photobucket.com/albums/o...89097910_n.jpg
http://i358.photobucket.com/albums/o...77530276_n.jpg
http://i358.photobucket.com/albums/o...40441826_n.jpg
http://i358.photobucket.com/albums/o...78665593_n.jpg
http://i358.photobucket.com/albums/o...24725134_n.jpg
http://i358.photobucket.com/albums/o...72915275_n.jpg
Spray Paint it flat black....
http://i358.photobucket.com/albums/o...15473932_n.jpg
http://i358.photobucket.com/albums/o...42999892_n.jpg
http://i358.photobucket.com/albums/o...14444870_n.jpg
Mount it back on....
http://i358.photobucket.com/albums/o...96002687_n.jpg
http://i358.photobucket.com/albums/o...02389568_n.jpg
http://i358.photobucket.com/albums/o...78027961_n.jpg

vjarnot 06-07-2012 08:35 PM

Quote:

Originally Posted by scruffydog (Post 1759674)
I accidentally ordered a 3" hose and I am having a little bit of trouble routing it, but I'm challenging myself to make it work. It's frustrating but I'm trying to take my time, the car is still on the jack. Worst case for the areas which don't fit, I'll have to make more custom parts.... =/ Which will add extra weight and parts....not to mention money and time.

Curious to see if it works... good luck. :tup:

I was basing my 2.5" assumption off your drawings... I suppose that explains the "accidentally".

scruffydog 06-08-2012 09:16 AM

Quote:

Originally Posted by vjarnot (Post 1759743)
Curious to see if it works... good luck. :tup:

I was basing my 2.5" assumption off your drawings... I suppose that explains the "accidentally".

Yea, I did some research online for track cars brake ducts to see what kind of brake duct flanges were available and I stumbled upon 3" brake duct flanges so I designed the front adapters to work with a 3" diameter hose.

It wasn 't until I started routing it and looked at other people who have done this kit uses a 2.5" or smaller. I already spent the money, I might as well try to make it work.

Try to think back, I was also trying to maximize the coverage of the front duct, I didn't like how the Stillen kit shows the 2 circles from the front bumper.

kenchan 06-08-2012 04:39 PM

scruffy- i like the fact that you used rivots on the hose coupler on the brake rotor cover side. :tup:

it's a slick system.

scruffydog 06-08-2012 06:46 PM

Quote:

Originally Posted by kenchan (Post 1761667)
scruffy- i like the fact that you used rivots on the hose coupler on the brake rotor cover side. :tup:

it's a slick system.

Thanks! I actually did it on the other side first and I had to redo it because it stuck out too much.

Tribalpinoy91 06-08-2012 07:20 PM

No one worried about water build up in the hose?

Mike 06-08-2012 07:29 PM

any water is only going to splash on the rotors, like going through a puddle. Not like its going into the engine.

Tribalpinoy91 06-08-2012 07:39 PM

Water buildup=stagnant water when you hit the stop button :)

Mike 06-08-2012 07:42 PM

I dont drive mine on the street and don't track in the rain anymore, so its a non issue for me, but I still don't think its a problem. Unless you are parking it long enough to breed mosquitos.

Tribalpinoy91 06-08-2012 08:02 PM

I garage mine usually, take it out once a week or so yeah

vjarnot 06-08-2012 08:26 PM

Quote:

Originally Posted by Tribalpinoy91 (Post 1761939)
Water buildup=stagnant water when you hit the stop button :)

Doesn't happen. I had ducts on my daily-driven S for 7 years.


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